Empowering Global Energy Transition: Semi-Automatic Battery Pack Line

Our semi-automatic power battery module PACK production line stands at the forefront of flexible, efficient, and intelligent manufacturing solutions. Engineered with modular units for easy customization, it combines high-efficiency circulation line transmission with intelligent man-machine collaboration. Compatible with major brand square aluminum shell cells and offering a reference output of 200-300 groups per day, this line is the optimal choice for regions navigating diverse policies and market demands. The following project cases across four continents demonstrate its unparalleled adaptability and reliability in powering the future of energy storage and e-mobility.
Semi-automatic power battery module PACK production line

Europe: Pioneering Green Manufacturing & Energy Independence

European nations are aggressively pushing for carbon neutrality, localizing battery supply chains, and bolstering energy security through robust EV and renewable storage policies. Our production line is instrumental in achieving these strategic goals.

• Project Case 1: Germany

  • Background & Need: A German mid-tier automotive supplier aims to establish a flexible "gigafactory" module for niche electric vehicles and energy storage systems (ESS), complying with the EU's stringent Carbon Border Adjustment Mechanism (CBAM) and Battery Passport regulations requiring full traceability.

  • Our Solution & Purpose: Installation of two semi-automatic PACK lines focused on low-volume, high-mix production. The integrated CCD polarity detection and Busbar welding units ensure precision, while the data logging from the total voltage insulation test unit provides the necessary documentation for compliance and digital product passports.

  • Installation Outcome & Advice: The lines enabled rapid prototyping and small-batch production for multiple clients, reducing time-to-market by 35%. Project Advice: Leverage the line's modularity to create a dedicated "compliance verification zone," streamlining data collection for regulatory reporting and enhancing buyer trust in a competitive market.

• Project Case 2: France

  • Background & Need: A French startup specializing in second-life EV battery packs for residential ESS needs a scalable solution to disassemble, test, and reassemble battery modules, supported by France's "France 2030" investment plan favoring circular economy projects.

  • Our Solution & Purpose: Installation of one customized line where the manual stacking and GN bad discharge mechanism were critical for safely handling diverse, used cells. The line's flexibility allows for the re-integration of graded cells into new PACK configurations.

  • Installation Outcome & Advice: The project successfully created a viable commercial model for battery recycling, extending cell life by years. Project Advice: Start with a single, highly adaptable line. Its modular design allows for future expansion or reconfiguration as the supply of second-life batteries grows and processes standardize.

• Project Case 3: Italy

  • Background & Need: An Italian industrial machinery manufacturer seeks to diversify into producing battery packs for electric forklifts and port equipment, aligning with national incentives for decarbonizing industrial logistics and local "Made in Italy" manufacturing grants.

  • Our Solution & Purpose: Installation of one ruggedized production line. The automatic extrusion and robust double-speed line ensure durable pack assembly suitable for heavy-duty applications in demanding environments.

  • Installation Outcome & Advice: The manufacturer successfully launched a new, profitable product line, capturing a growing niche market. Project Advice: The semi-automatic approach is ideal for skilled Italian engineers, allowing for craftsmanship in assembly while ensuring critical quality checks are automated and consistent, enhancing brand reputation.

• Project Case 4: Sweden

  • Background & Need: A Swedish energy utility company is deploying large-scale community ESS to stabilize grids fed by intermittent wind power. They need a reliable, localized assembly unit to reduce dependency on imported complete systems.

  • Our Solution & Purpose: Installation of one high-capacity line primarily for assembling large-format ESS modules. The line's intelligent important units and strong data visitor capabilities facilitate seamless integration with the utility's central energy management systems.

  • Installation Outcome & Advice: The utility gained greater control over its supply chain and reduced system costs by 18%. Project Advice: Position the production line as a strategic infrastructure asset. Its reliability and data output are as valuable as its physical output, enabling smarter grid management and justifying investment under green infrastructure funds.

• Project Case 5: Poland

  • Background & Need: As a major hub for European electronics manufacturing, a Polish contract manufacturer needs a cost-effective, versatile line to serve clients across e-mobility, power tools, and consumer electronics, capitalizing on EU cohesion funds for industrial upgrading.

  • Our Solution & Purpose: Installation of three standardized lines. The free combination feature allows quick changeovers between different cell formats and PACK designs for various end clients, maximizing factory utilization.

  • Installation Outcome & Advice: The manufacturer became a leading battery pack supplier for Central and Eastern Europe, attracting major international brands. Project Advice: The line's ease of installation and operation is a key advantage in a competitive labor market. It allows for rapid workforce training and reduces downtime during client transitions, ensuring high dependability for JIT (Just-in-Time) manufacturing models.