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Automatic Production Equipment of Polymer Battery for Mobile Phone Battery Pack Production Line

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automatic polymer battery production equipment

mobile phone battery pack production line

lithium battery pack production equipment

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Automatic Polymer Battery Production Equipment for Mobile Phone Battery Pack Production Line

This advanced automated production line is designed for complete mobile phone battery pack manufacturing, featuring comprehensive automation from core feeding to final testing.

Key Production Features

Automatic core feeding with code scanning correlation
Precision lug shaping and cutting with length detection
Voltage resistance testing with data upload capability
High-temperature adhesive application (top, side, and tail sealing)
Laser welding of PCM board with solder joint detection
L-type nickel sheet bending and FPC adhesive application
Protection board folding and head molding adhesive placement
Comprehensive dimensional and performance testing
Positive pressure leak detection and protective film application

Equipment Function Introduction

The automated production line completes the entire mobile phone battery pack manufacturing process through integrated equipment systems.

Production Process Flow

1) Polymer battery tab shaping
2) OCV testing
3) Battery tab cutting
4) Welding operations
5) Double-sided adhesive pasting
6) BMS bending
7) Adhesive pasting and forming
8) Finished battery testing
9) FPC sponge adhesive pasting

The production line integrates 5 specialized equipment units: Automatic Feeding + Multifunction Machine, Automatic Laser Welding Machine, Double Sided Adhesive Tape + L-shaped Nickel Sheet Bending + Protective Plate Bending Machine, and Automatic Head Gluing Machine.

Automatic polymer battery production equipment overview

Close-up view of battery production machinery

Technical Parameters

Battery Size Range:
Length: 40-130mm (excluding pole lug)
Width: 30-70mm
Thickness: 3-10mm
Lug length: 4-20mm

Environmental Conditions:
Air Pressure: 0.5-0.6 MPa
Power Supply: 220V, 50Hz
Total Power: ≤15kw
Area Bearing: ≤500kg/M²

Operating Conditions:
Temperature: 5°C-50°C
Humidity: 50%-90%
Efficiency: ≥900pcs/h
Utilization Rate: >98%

Quality Standards:
Product Qualification Rate: >98%
Process Applicability: Soft pack batteries
Safety Compliance: Full production safety requirements

Equipment Dimensions

Wire body: 9200mm (L) × 1200mm (W) × 1900mm (H)
Assembly Line Height: 900mm±50mm

Equipment Layout and Workflow

Staffing Requirements: The line operates with 4 personnel - one for laser machine protection board operation, two for rubber shell installation, and one for feeding, line inspection, and material replacement.

Individual Equipment Specifications

Automatic Feeding + Multifunction Machine

Capacity: ≥1200pcs/h | Utilization: >98% | Qualification Rate: >99.5%

Key Functions: Automated battery loading, 90° rotation/flipping capability, precision pole ear shaping, voltage/internal resistance testing, code scanning with data upload, and precise tab cutting.

Material Type	Length (mm)	Width (mm)	Thickness/Height (mm)	Remarks
Suction Plastic Tray	270-420	215-350	≤250 (stacking)	2-8 cells per panel
Battery	40-140	35-80	3-8	-

Laser Welding Machine

Capacity: ≥1200pcs/h | Welding Accuracy: ±0.02mm | Position Accuracy: ±0.1mm

Component	Length (mm)	FPC Sagging (mm)	Thickness (mm)
Protective Plate	25-80	5-30	0.6-1.2

Adhesive & Bending Machine

Capacity: ≥1000pcs/h | Gluing Accuracy: ±0.25mm | Bending Angle: ≤90°

Automatic Head Gluing Machine

Capacity: ≥1100pcs/h | Gluing Accuracy: ±0.25mm | Adhesive Cylinder: ∅76mm

General Equipment Requirements

Operational Requirements

Independent or binding operation modes with data saving capability
Replaceable tooling fixtures for multiple product models
Separately replaceable wear parts
Anti-skid treatment for high-activity station screws
Comprehensive battery protection against damage
Full electrostatic protection meeting company standards
Individual lighting facilities with energy-saving lamps
Battery barcode binding for quality control tracking

Safety Compliance

Equipment meets national safety standards with comprehensive protection including safety nets, photoelectric protection, protective grating, and interlocked safety systems. All dangerous components feature protective devices with control system linkage.

Component Specifications

Component Category	Brand Specifications
Frame & Structure	Surface paint baking treatment, 20mm electroplated boards
Control Systems	Vialon HMI, Omron PLC (3-year warranty), Schneider/Ormon contactors
Motion Components	Panasonic/Fuji servo motors, Reyes stepper motors, Yadeke/SMC cylinders
Precision Guides	Shanghai Bank, THK, Mismi, NSK bearings and linear components
Monitoring	Yanxiang IPC, Philips monitors

Documentation Package

Document	Quantity	Format
Packing List	1 copy	Physical
Certificate of Conformity	1 copy	Physical
Operation Manual	2 copies	Physical
Electrical Schematic Diagram	2 copies	Electronic file
Equipment Maintenance Manual	1 copy	Physical
Vulnerable Parts List	1 copy	Electronic file