Automatic Production Equipment of Polymer Battery for Mobile Phone Battery Pack Production Line
Automatic Production Equipment of Polymer Battery for Mobile Phone Battery Pack Production Line
Key Attributes
Product Attributes
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automatic polymer battery production equipment
,mobile phone battery pack production line
,lithium battery pack production equipment
Product Description
Automatic Polymer Battery Production Equipment for Mobile Phone Battery Pack Production Line
This advanced automated production line is designed for complete mobile phone battery pack manufacturing, featuring comprehensive automation from core feeding to final testing.
Key Production Features
- Automatic core feeding with code scanning correlation
- Precision lug shaping and cutting with length detection
- Voltage resistance testing with data upload capability
- High-temperature adhesive application (top, side, and tail sealing)
- Laser welding of PCM board with solder joint detection
- L-type nickel sheet bending and FPC adhesive application
- Protection board folding and head molding adhesive placement
- Comprehensive dimensional and performance testing
- Positive pressure leak detection and protective film application
Equipment Function Introduction
The automated production line completes the entire mobile phone battery pack manufacturing process through integrated equipment systems.
Production Process Flow
1) Polymer battery tab shaping
2) OCV testing
3) Battery tab cutting
4) Welding operations
5) Double-sided adhesive pasting
6) BMS bending
7) Adhesive pasting and forming
8) Finished battery testing
9) FPC sponge adhesive pasting
2) OCV testing
3) Battery tab cutting
4) Welding operations
5) Double-sided adhesive pasting
6) BMS bending
7) Adhesive pasting and forming
8) Finished battery testing
9) FPC sponge adhesive pasting
The production line integrates 5 specialized equipment units: Automatic Feeding + Multifunction Machine, Automatic Laser Welding Machine, Double Sided Adhesive Tape + L-shaped Nickel Sheet Bending + Protective Plate Bending Machine, and Automatic Head Gluing Machine.
Technical Parameters
Battery Size Range:
Length: 40-130mm (excluding pole lug)
Width: 30-70mm
Thickness: 3-10mm
Lug length: 4-20mm
Length: 40-130mm (excluding pole lug)
Width: 30-70mm
Thickness: 3-10mm
Lug length: 4-20mm
Environmental Conditions:
Air Pressure: 0.5-0.6 MPa
Power Supply: 220V, 50Hz
Total Power: ≤15kw
Area Bearing: ≤500kg/M²
Air Pressure: 0.5-0.6 MPa
Power Supply: 220V, 50Hz
Total Power: ≤15kw
Area Bearing: ≤500kg/M²
Operating Conditions:
Temperature: 5°C-50°C
Humidity: 50%-90%
Efficiency: ≥900pcs/h
Utilization Rate: >98%
Temperature: 5°C-50°C
Humidity: 50%-90%
Efficiency: ≥900pcs/h
Utilization Rate: >98%
Quality Standards:
Product Qualification Rate: >98%
Process Applicability: Soft pack batteries
Safety Compliance: Full production safety requirements
Product Qualification Rate: >98%
Process Applicability: Soft pack batteries
Safety Compliance: Full production safety requirements
Equipment Dimensions
Wire body: 9200mm (L) × 1200mm (W) × 1900mm (H)
Assembly Line Height: 900mm±50mm
Assembly Line Height: 900mm±50mm
Equipment Layout and Workflow
Staffing Requirements: The line operates with 4 personnel - one for laser machine protection board operation, two for rubber shell installation, and one for feeding, line inspection, and material replacement.
Individual Equipment Specifications
Automatic Feeding + Multifunction Machine
Capacity: ≥1200pcs/h | Utilization: >98% | Qualification Rate: >99.5%
Key Functions: Automated battery loading, 90° rotation/flipping capability, precision pole ear shaping, voltage/internal resistance testing, code scanning with data upload, and precise tab cutting.
| Material Type | Length (mm) | Width (mm) | Thickness/Height (mm) | Remarks |
|---|---|---|---|---|
| Suction Plastic Tray | 270-420 | 215-350 | ≤250 (stacking) | 2-8 cells per panel |
| Battery | 40-140 | 35-80 | 3-8 | - |
Laser Welding Machine
Capacity: ≥1200pcs/h | Welding Accuracy: ±0.02mm | Position Accuracy: ±0.1mm
| Component | Length (mm) | FPC Sagging (mm) | Thickness (mm) |
|---|---|---|---|
| Protective Plate | 25-80 | 5-30 | 0.6-1.2 |
Adhesive & Bending Machine
Capacity: ≥1000pcs/h | Gluing Accuracy: ±0.25mm | Bending Angle: ≤90°
Automatic Head Gluing Machine
Capacity: ≥1100pcs/h | Gluing Accuracy: ±0.25mm | Adhesive Cylinder: ∅76mm
General Equipment Requirements
Operational Requirements
- Independent or binding operation modes with data saving capability
- Replaceable tooling fixtures for multiple product models
- Separately replaceable wear parts
- Anti-skid treatment for high-activity station screws
- Comprehensive battery protection against damage
- Full electrostatic protection meeting company standards
- Individual lighting facilities with energy-saving lamps
- Battery barcode binding for quality control tracking
Safety Compliance
Equipment meets national safety standards with comprehensive protection including safety nets, photoelectric protection, protective grating, and interlocked safety systems. All dangerous components feature protective devices with control system linkage.
Component Specifications
| Component Category | Brand Specifications |
|---|---|
| Frame & Structure | Surface paint baking treatment, 20mm electroplated boards |
| Control Systems | Vialon HMI, Omron PLC (3-year warranty), Schneider/Ormon contactors |
| Motion Components | Panasonic/Fuji servo motors, Reyes stepper motors, Yadeke/SMC cylinders |
| Precision Guides | Shanghai Bank, THK, Mismi, NSK bearings and linear components |
| Monitoring | Yanxiang IPC, Philips monitors |
Documentation Package
| Document | Quantity | Format |
|---|---|---|
| Packing List | 1 copy | Physical |
| Certificate of Conformity | 1 copy | Physical |
| Operation Manual | 2 copies | Physical |
| Electrical Schematic Diagram | 2 copies | Electronic file |
| Equipment Maintenance Manual | 1 copy | Physical |
| Vulnerable Parts List | 1 copy | Electronic file |
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